Mastering Secondary Post-Processing in HP Multi Jet Fusion 3D Printing


Secondary post-processing is a vital step in enhancing the properties and appearance of parts produced through HP Multi Jet Fusion (MJF) 3D printing. This process, which follows primary cleaning, involves a range of techniques aimed at improving cosmetic appearance, reducing surface roughness, and enhancing mechanical properties.

Cosmetic Post-Processes:

Cosmetic post-processing techniques transform the aesthetics of printed parts, adding color uniformity, surface finish enhancements, and even functional coatings.

  • A) Dyeing: Involves immersing parts in a dye bath to achieve uniform color penetration. It is especially suitable for visible parts or those subject to wear.
  • B) Painting: Applies a pigmented liquid composition, enhancing color uniformity, UV resistance, and scratch resistance.
  • C) Graphite Blasting: Offers a metallic-looking surface finish and can reduce friction between moving parts.
  • D) Smooth Blasting: Provides a better surface finish, often used in combination with dyeing.
  • E) Electroplating: Adds a metal layer to the part surface, improving aesthetics and physical properties like conductivity and mechanical strength.

Surface Roughness Post-Processes:

These techniques focus on smoothing the surface of MJF parts to achieve a more polished finish.

  • A) Vibratory Finishing: Involves using abrasive media in a vibratory tumbler to polish the part surface.
  • B) Chemical Vapor Polishing: Smooth the surface of thermoplastic polymer parts, including internal cavities, without degrading mechanical properties.


Post-machining processes enhance the geometric tolerances, surface finish, and localized surface quality of printed parts.

  • A) Surface Grinding: Removes material to create flat surfaces with fine finishes and accurate tolerances.
  • B) Milling: Used for achieving tighter tolerances and a glossy surface finish.
  • C) Turning: Ideal for cylindrical parts, improving surface roughness and dimensional accuracy.


Secondary post-processing in HP Multi Jet Fusion printing plays a crucial role in tailoring the final properties of 3D printed parts. Whether enhancing the cosmetic appeal, reducing surface roughness, or refining mechanical tolerances, these techniques offer a breadth of options to meet diverse application requirements. Understanding and applying these processes effectively is key to unlocking the full potential of MJF technology.

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